Automatic Shot Peening Machine For Surface Finishing
Product Description:
Automatic Shot Peening Machine For Surface Finishing can operate with any type of abrasive material, such as, for example, carbon steel grit, stainless steel grit, micro glass spheres, aluminum oxide, plastic abrasive materials, etc.; which always ensure a very high productivity index, since abrasive material recycling is automatically and simultaneously done, which allows the immediate restart of works when the load of abrasive material of the load of blasting machine is depleted.
This abrasive material reclaim system requires extremely reduced foundations, and can optionally be built without the need of foundations, or still on container type mobile rooms.
Doors: |
The service door is built in welded profiles and has a closing in steel plates, and is internally coated with abrasion resistant rubber. An exclusive sealing system prevents the loss of abrasive materials and makes the closing of the doors possible, without effort. Optionally, two doors can be supplied (tunnel type room) and one door for the operator. Sensors connected to the doors automatically interrupt the blasting operation when one of them is opened. |
| Luminaries: |
Each LED lamps construction and positioning enable maximum utilization of the luminosity. The fastening system allows easy removal, for maintenance. |
| Working chambers: |
Built in color steel tile, they are modulated in order to satisfy any dimension in height, width and length. Inside (except on the ceiling) there is a rubber coating that protects them against abrasion and helps in the acoustic insulation. |
| Horizontal transportation of abrasive material: |
This system combines the drive of scraper carts that conduct the abrasive material to the center of the working chamber, where it is collected by a screw conveyor (in some cases by a belt conveyor) which conducts the abrasive material up to the foot of the bucket elevator (abrasive materials purifier). On the whole floor surface, there is a grid that is covered with a perforated plate, which retains larger impurities or even small parts which may drop accidentally on the floor. This unique system used by CMV requires a much smaller installed power that the other systems, thanks to the friction coefficient (wear), which is much smaller in this system. |
| Control panel: |
Mounted on a shielded cabinet, it has thermal protection and interlocking for the motors, which makes it impossible to connect them in the incorrect order. Optionally, it is supplied with a PLC for the automatic control of the equipment. It meets the most important international standards, among which the 60204-1 of the EEC. |
| Blasting machine: |
It has a pressure vessel built in accordance with the EU standard, which is hydrostatically tested to operate at a pressure of 8 Bar (116PSI), with and outlet for one or more operators, with a remote pneumatic command and a full kit for the protection of the operator(s), and an air filter that is appropriate for human breathing. The machine also has a high-efficiency pneumatic system and high-performance nozzle(s). Optionally, it can be equipped with a level sensor for automatic feeding of abrasive material. |
| Abrasive materials purifier / Bucket elevator: |
The bucket elevator receives the abrasive in its hopper and lifts it to the purifier. The elevator features buckets in nodular cast iron that are highly resistant to abrasion and is driven by one gear motor. The abrasive materials purifier receives the abrasive material from the bucket elevator and, with a system that is adjustable through counterweights, forms a curtain with the abrasive material, through which an air stream passes, which is also adjustable, and which takes the dust and other residues that may be contaminating the abrasive material, to the exhaust system. The abrasive material, now free from impurities, drops into the silo that is located on the blasting machine. Optionally, the abrasive materials purifier can be supplied with a revolving screen. |
| Exhaust system: |
The combination of deflectors for air intake / outlet ensures an excellent operational visibility, and, due to their construction, eliminates the waste of abrasive material. Our model BMF-H dust collectors have cartridge filters with elements in Viledon(r), which, besides ensuring an extremely low volume of residual dust (approximately 2mg/m3), have a considerably long useful life (approximately 15,000 h of work). The cleaning of the filter system is done automatically by an electronically controlled pulse-jet system. Optionally, among other items, it is possible to supply the equipment with a noise damper / rear HEPA type filter, thus obtaining a volume of residual dust of about 0.4mg/m3. |
1.Reply your inquiry in 24 working hours.
2.Experienced staffs answer all your questions in time.
3.Customized design is available.
4.Exclusive and unique solution can be provided to our customer by our well-trained and professional engineers and staff.
5.Special discount and protection of sales are provided to our distributor.
6.Professional factory:We are manufacturer, specializing in producing all kinds of Shot Blasting Machine & Molding Machine & Core Shooting Machine for more than 40 years, competitive with good quality.
7.As an honest seller, we always use superior raw material, advanced machines, skilled technicians to ensure our products to be finished in high quality and stable feature.
Our machines were exported to France, Spain ,Russia, Mexico , Japan,korean, Pakistan,Vietnam,Thailand,Southeast Asia and other countries , so hope you can trust our professional technology and strength !
Trade Term:
Payment term:30% as deposit, 70% balance against the copy of B/L
Delivery of the goods is executed within 45 days after receipt of advance payment.
Manufacturer must provide the certificate of origin to buyer.
Quality and After-sale Assurance:
1.Supplier promise the name, model, specification and quantity comply with technical protocol,
Assuring the machine is new equipment with qualified material manufactured through perfect technology.
There are no defects in design, material and technologies, which is suitable for propose of demander,
And meets the standard of national industry.The quality is stable and reliable.
2.Equipment warranty and After-sale Assurance Engineers available to service machinery overseas
( except force majeure, inappropriate operation and the quick-wear parts wears).
3.The equipment will pass the installment and test before delivery, after the quality is qualified,
We will disassembly the equipment, coating and deliver.
In order to give you the suitable machine , pls provide below message for us :
1.What is your workpiece and the material and the shape ?
2.The Max.Length/Width/Height of the workpiece and the MAX./MIN.Weight of your workpiece ?
3.The productity you need to blasting the workpiece ( how many T or piece per day or per month?)
4.The power supply you need( Our China :380V, 3PH, 50HZ)
5.Better to send us the workpiece photo or drawing.
FAQ
What is a shot blast machine?
A shot blaster is a machine that controls the flow or stream of fine metal beads as they are forcibly projected against a surface by mechanical acceleration.
What material is used for shot blasting?
Types of metal abrasives used in shot blasting include steel grit, copper shots, and aluminum pellets. Other methods of shot blasting use silica sand, glass beads, synthetic materials like sodium bicarbonate (baking soda), and even agricultural materials like crushed kernels.
Will shot blasting remove rust?
Shot blasting is the process of abrading the surface of a metal workpiece to remove rust, dirt and other solidified contaminants by hurling a high speed stream of tiny pieces of stainless steel that resemble buckshot. It is capable of deburring, shaping and texturing a surface.
What is the difference between sandblasting and shot blasting?
Essentially, the sandblasting process uses compressed air to shoot some form of abrasive media like sand against the product being treated. Shotblasting employs centrifugal force from a mechanical device to propel treatment media upon the product.
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