Steel Plate Shot Blasting Machine Parameters
Continued shot blasting of the corroded layer and filings from sheet metal, sections, simple constructions and small shafts with different types of abrasive, easier and faster cutting and welding of steel semi-finished products with clean surface, multiple increase in durability of surface-protective applications, e.g. colour, enamel, improving structure of the surface of treated objects.
Treated objects move through the machine on a roller conveyor. Turbines made from wear-resistant materials with power from 5.5 to 30 kW provide efficient shot blasting. The shot blasting part of the machine's robust housing is protected by wear resistant shields made from manganese steel. Entry seals chamber with series of rubber screens and the exit cleaning chamber keep the abrasive inside the machine. Rotating brush and high-pressure fan remove the abrasive from the treated object before it exits the machine. Screw conveyors, an elevator and sand cleaner provide returning and continuing cleaning of the abrasive. Standard equipment includes: PLC Klockner Moeller or Siemens, display, automatic or manual mode, automatic start-up of turbine, working hours counter, variable frequency drive of the cylinder drive, etc.
In addition to the above mentioned machines we also offer already developed machines for shot blasting rod materials, tubes, steel bottles (conical cylinders), vats and special machines by order).Machines may be built into highly productive lines for basic colour application, including drying chamber, automatic colouring chamber and drying tunnel.
The Steel Plate Shot Blasting Machine parameters
Technical parameters of sheet steel pretreatment line |
| item |
QXY1000 |
QXY1600 |
QXY2000 |
QXY2500 |
QXY3000 |
QXY3500 |
QXY4000 |
QXY4500 |
| size |
L |
≤12000 |
≤12000 |
≤12000 |
≤12000 |
≤12000 |
≤12000 |
≤12000 |
≤12000 |
| W |
≤1000 |
≤1600 |
≤2000 |
≤2500 |
≤3000 |
≤3500 |
≤4000 |
≤4500 |
| T |
2-20 |
2-20 |
2-20 |
2-30 |
2-30 |
2-35 |
2-40 |
2-50 |
| processing speed(m/s) |
0.5-4 |
0.5-4 |
0.5-4 |
0.5-4 |
0.5-4 |
0.5-4 |
0.5-4 |
0.5-4 |
| shot blasting rate(kg/min) |
4*250 |
4*250 |
6*250 |
6*250 |
6*360 |
6*360 |
8*360 |
8*360 |
| thckness of paint (um) |
15-25 |
15-25 |
15-25 |
15-25 |
15-25 |
15-25 |
15-25 |
15-25 |
Brief introduction:
It is developed for the derusting and painting treatment of steel plate, steel profiles and structural parts used for ships, automobiles, locomotives, bridges, engineering machines and so on, It could be tailored according to customers' needs, and its work flow is mainly constituted by preheating, shot blasting, painting and drying.
Advantage:
Our steel profile shot blasting machine achieves accurate, effective paint spraying. A workpiece width measuring device is installed at the inlet of the spray booth. The PLC controls paint spraying operations of the spray gun according to the measured data. In this way, the paint squeezed out of the nozzle can be effectively sprayed onto the workpiece surface, which helps improve paint utilization.
Application:
It is a piece of shot blast equipment which can perform preheating, shot blasting, paint spraying and drying processes. It is mainly used for removing surface rust, contaminants and spraying paint onto the surface of steel boards, steel profiles and structural components in industries such as shipping, automobile, motorcycle, bridge, machinery, etc.
Detailed introduction:
As an effective steel plate preservation line, it offers reliable surface preparation solutions since it is scientifically designed and meticulously crafted.
1,blast chamber, Pre-blast room and Post-blast room
It is made from steel plate and profile steel via welding, and they take high chrome steel plate or Mn13 liners inside to protect from blasting.
2,Blasting wheel assembly
Composed of several sets blasting wheels to provide abrasive blasting to thoroughly clean the surface of workpiece
3,Abrasive reclamation system
It is primarily made up of screw conveyor, bucket elevator,shot-sand separator,pneumatic valve, abrasive delivery chute and so on.
4,Roller conveyor system
It is divided into feeding roller, pre-blast room roller, blast chamber roller, intermediate roller, post-blast room and discharging roller.
5,steel plate cleaning room
It adopts advantage cleaning unit to remove remaining abrasives from steel after shot blasting,, it also has brushing and air blowing.
Liners are rolling Mn13 steel or high chrome casting, long life.
6,Automatic painting and paint mist handling system
It consists of spray booth, spray trolley, detection device, drive mechanism, painting pump, paint mist filtration unit, harmful gas absorption unit and other parts. It can be automatical or manual. Meantime, painting pump, spray gun, spray nozzle and phototubes are all imported from abroad to ensure reliable working
7,Dust removal system
It takes threestage dedusting process to remove rust, normal dust collector, cartridge filter dust collector and others.
8,Electric control system
Siemens PLC controller, main electric components can be Siemens or CHINT.
Packaging & Shipping
Smalll parts will use brown paper, and then place into tight plywood case.
Large parts will use plastic film, and then place onto frame.
FAQ
Q: What standards are you carrying out for your products?
A: We produce according to the ISO9001 and ISO14001 rules.
Q: How t inostall the machine?
A: We will arrange 1~2 engineers to your factory to guide installation and assembly.
Q: What's your international market?
A: We Have exported to about 40 countries and regions all around the world, such as, the USA, France, Singapore, Australia, Middle East, Brazil, Peru and so on.
Q: Do you sell steel shot or steel grit which can be uses in shot blasting machine?
A: We have four production lines for steel shot and steel grit production, one work shop for steel cut wire shots, and one workshop for stainless steel shot and Aluminium shot and so on.
About Company
qingdao hesong foundry machine co .ltd established in the year of 1994, lies in Qingdao--the production & export base for foundry machinery. At the moment, the company has 180 employees, including 15 professional technicians. The company mainly produces seven series of products in foundry industry as cleaning equipment and sand-treatment molding equipment in sets. The main products include Q69 series pass-through type shot-blast cleaning machine, QGseries internal and external walls of steel tube shot-blast cleaning machine, hook & sling chain type shot blast cleaning room, turning & trolley shot blast cleaning room, sand-blasting machine, environmental production dust collector, etc. It's also possible to design and manufacture all kinds of non-standard special foundry machines according to customer requirements.
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